Safety & Pressure Relief Valves: Optimum Safety & Performance

Design, sizing, selection, assembling, installation & operation of Process Safety Valves to ASME & API Codes & Standards

What You Will Learn in This Course

  • Proper sizing, selection, manufacture, assembly, test, installation and maintenance of a pressure relief valve
  • Typical valve sizing
  • ASME Boiler and Pressure Vessel Code sizing
  • Construction details and functioning of relief and safety valves
  • Pressure relief valve installation guidelines
  • API RP520 sizing

What is Covered in This Course

Safety and pressure relief valves should be taken very seriously.

They must always accurately respond to system conditions and prevent catastrophic failure when other instruments and control systems fail to adequately control process limits.

Unfortunately, because of the lack of knowledge and disappearing expertise worldwide, the quality of selection and operation of pressure relief valves is often insufficient. This possibly jeopardizes the safety of each of us living or working in the neighborhood of a process plant.

Proper sizing, selection, manufacture, assembly, testing, installation, and maintenance of a pressure relief valve are all critical to obtaining maximum protection.

Designed around a series of practical examples which we work through to a solution, this valuable course is an essential guide to a complete understanding of construction details and the functioning of relief and safety valves. This understanding is a pre-requisite for the proper sizing, selection, assembly, test, installation, and maintenance of pressure relief valves.

The course presents reference data, technical recommendations, and field observations based on our many years of experience in sizing, selecting, testing, installing, and operating pressure relief valves. This course's basic formulae and capacity correction factors reflect current state-of-the-art pressure relief valve sizing technology.

Typical valve sizing examples have been included to assist in understanding how specific formulae are applied. Useful technical data covering terminology, standards, codes, basic design, sizing, and selection information, are presented in an easy-to-use format.

Reference is made to:

      1. ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels
      2. API Recommended Practice RP520

This course also cautions the piping designer, the process engineer, and any user of safety valves that the performance of a properly sized and selected pressure relief valve can be severely compromised when used in conjunction with improper companion piping or incorrect handling and installation.

Pressure relief valve installation guidelines and their rationale and some precautions are offered to ensure optimum performance and safety.

Now, while it is obviously impossible to address every installation mistake ever made, we have included a valuable summary of the most frequent installation mistakes encountered in the field.


      1. It is important to always remember that a pressure relief valve is a safety device employed to protect pressure vessels or systems from catastrophic failure. With this in mind, the application of pressure relief valves should be assigned only to fully trained personnel and be in strict compliance with rules provided by the governing Codes and Standards.
      2. Pressure relief valves must be sized, selected, and installed by those who have complete knowledge of: The pressure relieving requirements of the system to be protected and The environmental conditions particular to that installation.
      3. Pressure relief valve sizing and selection is the responsibility of: The process engineer and The user of the system to be protected.
      4. Sizing and selecting pressure relief valves should not be based on arbitrarily assumed conditions or incomplete information. Merely having a mandatory safety valve installation does not make a system safe.

Learning Objectives

      • Learn from WR Training industrial experts what they wrongly calculated during project startup, debottlenecking and commissioning.
      • Understand safety valve manufacturers’ literature better and understand their jargon
      • Understand how the ASME Boiler and Pressure Vessel Code, Section VIII affects sizing, selection, assembling, testing and installation of pressure relief valves
      • Understand how the API Recommended Practice RP520 affects the sizing, selection, assembling, testing and installation of pressure relief valves
      • Become more aware of the potential benefits and pitfalls of the currently available safety valve technology
      • Size and select pressure relief valves according to the currently available state-of-the-art valve sizing technology
      • Make more informed and creative decisions in the selection, sizing, installation and use of safety valves and their applications
      • Download useful technical data covering terminology, standards, codes, basic design, sizing and selection information

We are confident that this valuable course will help you contribute to your facility's safety, fellow workers, and yourself.

Thank you for your interest in our online courses. We hope to see you there.

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Course Curriculum

WR Training

WR Training is a group of professional engineers from various disciplines (chemical, petrochemical, mechanical, electrical…) providing academic and industrial online courses.

Whether you’re trying to learn and discover a new scientific or engineering topic from scratch, or want to refresh your memory on something you’ve learnt in the past, you’ve come to the right place.

WR Training exists to help you succeed in your academic and professional life. Our goal is to spread the knowledge and promote science.

The courses, you are about to enroll in, were undertaken to give you a clear view of scientific and engineering topics through detailed examples using hands on demo and provide numerous problems with their solutions. You can also use these courses as a review for taking exams or as a vehicle for self-instruction.

Our training methodology was designed to enable individual self paced e-learning.

Each course has been undertaken to teach a specific skill.

Our courses can be watched 24/7 wherever you are.

Each of our courses has a 30-day money-back guarantee so that you can check it out, make sure it’s the right course for you, and get a refund if it’s not.

We are active online instructors and we will be here for you every step of the way. If you have questions about the course content, you can always post your questions or send us a private message. It will be our pleasure to provide assistance and answer your questions.

So with no further ado, go ahead, select the course suitable for you, click the enroll button and we'll see you in the first section !

WR Training

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Trusted by more than 10,000+ Engineers and Counting

Brilliant, highly informative course explained in exquisite details
Chloe Garcia
Excellent course. All technical information regarding valves are explained in great detail. Animations help explain the various valve types and how they work. Also at the end of the course someone can download some very useful calculation tools.
Nikolaos Patronis
This was my first course with WR Training. I picked a subject I know fairly well so that I could gauge how good the courses were. I have gained further knowledge and good resources to come back to another time. I will be booking another course in the near future
Mark Raine

Course Pricing

  • This Course
  • $34.99
  • 6 Hours on-demand Video
  • Downloadable Resources
  • Full Lifetime Access
  • Access on Mobile
  • Certificate of Completion
  • Buy this Course
  • Pay In Indian Rupee
  • Net Banking / UPI / Debit Card
  • ₹2799
  • Buy this Course
  • Piping Valve Bundle - Most Popular
  • $79.99
  • Courses Included in this Bundle
  • 1. Design, Principles & Operation of Valves
  • 2. Sizing Valves for the Process Industry
  • 3. Safety & Pressure Relief Valves
  • 20% Discount on Individual Price
  • Buy this Bundle
  • Pay In Indian Rupee
  • Net Banking / UPI / Debit Card
  • ₹6399
  • Buy this Bundle

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