P&ID and Process Control Bundle

A Complete Process Control Package for Chemical Engineer. Learn to Read P&ID and Process Control used in Process Plant.

What You Will Learn in This Course Bundle

  • How to Read P&ID using real Plant Drawings 
  •  P&ID Symbols and interpret the meaning 
  • Control Loops and Instrumentation
  • Function and method of operation for the main control loop components
  • Flow, Temperature, Pressure and Level Control 
  • Know and understand Fire and Gas Detection Systems  
  • Safety Instrumented Systems (SIS)
  • Interpret basic & advanced process control schemes

What is Covered in These Courses

Piping & Instrumentation Diagrams (P&ID’s) Course Content

  • Understand and evaluate the purpose, content, and importance of P&IDs to the construction, commissioning, safe operation, and maintenance of a process plant 
  • Learn how to read, interpret and successfully understand ALL P&IDs through numerous real industrial examples 
  • Identify the five key sections of your P&ID (title block, grid system, revision block, notes and legend, engineering drawing block) 
  • Know and identify valve symbols on your P&IDs (gate, globe, ball, butterfly, needle…) 
  • Know and identify valve actuator symbols on your P&IDs (pneumatic, hydraulic, electric, single-acting spring return, double-acting…) 
  • Know the standards and conventions for valve status (open, closed, throttled) Identify valve position and failure mode on your P&IDs (LO, LC, FO, FC, FAI…) 
  • Know and identify process equipment symbols on your P&IDs (pumps, compressors, heat exchangers, columns, furnaces, reactors, vessels, containers, mixers…) 
  • Know and identify piping symbols on your P&IDs (process, pneumatic, electric, hydraulic…) 
  • Determine specific information about a process piping, including type of material in the line, line size, line number, and type of insulation when applicable 
  • Know and identify pipe fitting symbols on your P&IDs (flanges, reductions, caps, spool pieces, unions…) 
  • Know and identify the P&ID symbols of safety devices that are used to safely isolate, vent & drain process equipment for ease of maintenance (spectacle and spade blinds, double block, and bleed valves…) 
  • Know and identify pneumatic, electric, hydraulic, and instrument signal lines on your P&IDs 
  • Know and identify instrumentation symbols on your P&IDs (flow meters, temperature transmitters, pressure gauges…) 
  • Know and identify the location of instruments, recorders, modifiers, and controllers on your P&IDs (field mounted, board mounted, inaccessible…) 
  • Know the lettering and numbering standards based on ISA symbology for piping, instruments, and equipment designation on your P&IDs 
  • Trace the flow of a process stream into your P&ID, through the pipes and equipment, and out of the P&ID 
  • Understand the importance of process control and how it is displayed on your P&IDs Successfully interpret basic process control schemes on your P&IDs 
  • Understand the different process control options and how they are displayed on your P&IDs (cascade control, split range control, ratio control, batch control, selective control…) 
  • Define the term Flow Control and explain how it is displayed on your P&IDs 
  • Define the term Temperature Control and explain how it is displayed on your P&IDs 
  • Define the term Pressure Control and explain how it is displayed on your P&IDs 
  • Define the term Level Control and explain how it is displayed on your P&IDs 
  • Understand the control of pressure in a pipe and explain how it is displayed on your P&IDs Understand the control of flow in a pipe and explain how it is displayed on your P&IDs 
  • Understand flow merging control and explain how it is displayed on your P&IDs 
  • Understand flow splitting control and explain how it is displayed on your P&IDs 
  • Understand centrifugal pump control systems (discharge throttling, variable speed drive, minimum flow…) and explain how they are displayed on your P&IDs 
  • Understand positive displacement pump control systems (recirculation pipe, variable speed drive, stroke adjustment…) and explain how they are displayed on your P&IDs 
  • Understand compressor control systems (capacity control, variable speed drive, anti-surge…) and explain how they are displayed on your P&IDs 
  • Understand heat exchanger control systems (direct control, bypass control, back pressure control…) and explain how they are displayed on your P&IDs 
  • Understand reactor temperature control systems and explain how they are displayed on your P&IDs 
  • Understand fired heater control systems and explain how they are displayed on your P&IDs 
  • Understand container and vessel control systems and explain how they are displayed on your P&IDs 
  • Understand electric motor control systems (ON / OFF actions) and explain how they are displayed on your P&IDs 
  • Know and understand the concept of Safety Instrumented Systems (SIS) and explain how safety instrumented functions are displayed on your P&IDs 
  • Know and understand the concept of Alarm Systems and explain how alarms are displayed on your P&IDs 
  • Identify safe operating limits based on system designs as displayed on your P&IDs 
  • Know and understand how Fire and Gas Detection Systems (FGS) are displayed on P&IDs Assess emergency situations and regulatory compliance issues using your P&IDs

Introduction to Process Control & Instrumentation Course Content

  • Learn the essentials of process control and instrumentation for a successful career in process industries
  • Understand the main terms and parameters of process control (Process variable PV, Set point SP, Operating point OP, Error, Offset, Load disturbance...)
  • Identify the different control loops and describe their main tasks
  • Describe the basic function and method of operation for the main control loop components (Transducer, Converter, Transmitter, Indicator, Recorder, Controller...)
  • Given a piping and instrumentation drawing (P&ID), correctly identify, interpret and label the instrument, location and signal type symbols
  • Differentiate between discrete, multistep, and continuous controllers
  • Describe the general goal of controller tuning
  • Describe the basic mechanism, advantages and disadvantages of the following mode of controller action : Proportional, Integral and Derivative
  • Identify the basic implementation of P, PI and PID control in the following types of loops : Pressure, Flow, Level and Temperature loops
  • Differentiate feedback and feedforward control loops
  • Diagram the process control loop using ISA symbology
  • Explain the basic implementation process for each of the following types of control : Cascade, Split range , Batch, Ratio and Selective controls
  • Understand through extensive 3D animation the techniques and methods used in process industries to measure temperature, pressure, flow and level

Advanced Process Control & Safety Instrumented Systems Course Content

  • Understand the importance of process control
  • Successfully interpret basic & advanced process control schemes
  • Understand the different process control options (cascade control, split range control, ratio control, batch control, selective control…)
  • Understand the control of pressure in a pipe - Understand the control of flow in a pipe
  • Understand flow merging control - Understand flow splitting control
  • Understand centrifugal pump control systems (discharge throttling, variable speed drive, minimum flow…)
  • Understand positive displacement pump control systems (recirculation pipe, variable speed drive, stroke adjustment…)
  • Understand compressor control systems (capacity control, variable speed drive, anti-surge…)
  • Understand heat exchanger control systems (direct control, bypass control, back pressure control…)
  • Understand reactor temperature control systems
  • Understand fired heater control systems
  • Understand container and vessel control systems
  • Understand electric motor control systems (ON / OFF actions)
  • Know and understand the concept of Safety Instrumented Systems (SIS)
  • Know and understand the concept of Alarm Systems
  • Identify safe operating limits based on system designs
  • Know and understand Fire and Gas Detection Systems (FGS)

WR Training

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I am very grateful for the virtual practical experience given by the 3D animations, graphics and process schemes. I really had a good time learning and refreshing. I now completely understands the working principles of measuring equipment in the field and I am confident to put this knowledge into practice. Thanks again for this wonderful opportunity.
AGBOR NKONGHO EGBE
Nice engineering introduction to process control and instrumentation. After this course you have the basics and, from this point on, only sky's the limit!
Dacian Roman
This is a detailed and well outlined course. Detailed enough and meets my requirement for an introductory and as well as a refresher course. Excellent use of graphs, 3D animations and other graphics for explanation. This course content and delivery goes beyond my expectation.
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